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Vinylester Resin - 38.00

 
espol™ is the brand name / trademark of the unsaturated polyester resin processed at Satyen Polymers. Our resins are tailor made to meet the diverse needs of GRP/FRP industry. espol™ compiles with requirements of companies interested in improved efficiency and superior performance of their finished product.
 
 
PRODUCT FEATURES & BENEFITS:
 
espol™ 38.00 is a specially formulated grade Vinylester resin with excellent resistance to a wide range of corrosive chemical environments at room and elevated temperature.
It is non promoted, non-thixotropic type and formulated chemical resistant unsaturated polyester resin based on selective epoxy and meth-acrylic acid processed carefully to specific molecular weight, dissolved in Styrene monomer in the presence of specially chosen inhibitor for long storage life @ room temperature.
The VER espol™ 38.00 is resistant for wide range of chemicals/fluid for exposure & application. The resin is especially suitable for filament winding and lay up/spray up, pultrusion pipelines, chemical process equipments, like Reactors, Blowers fume extraction equipments is resistant for wide range of chemicals/fluid for exposure & application. The resin is especially suitable for process using glass fiber, pigment, fillers and other additives as per requirement.
 
 
TYPICAL APPLICATIONS:
 

• For fabrication of Chemical equipments, Tanks, Pipes and Bridge Support, ladder etc. exposed to stringent, Sewerage & effluents and chemical at elevated temprature.

 
 
PHYSICAL DATA IN LIQUID STATE AT 250C# [Confirm to IS 6746-1994 and BS 3532 - 1990]
 
Properties Units Values Test Standards
Appearance - Amber (TM-01)
Specific Gravity - 1.05 ± 0.02 (TM-11)
Viscosity
• Ford Cup 4 @ 300C
• Brookfield RVT model #
Seconds
mPa s(cps)
60 ± 10
300 - 400
(TM-04)
(TM-05)
Volatile Content % 42 - 45 (TM-08)
Acid Value mg-KOH/gm 8 ± 3 (TM-06)
Gel time @ 300C Minutes
Minutes

18 - 25*
15 - 20 ω

(TM-07)
Peak Exotherm Temp. 0C 140 - 160 (TM-07)
 
* Using Accelerator, Co (2%) 1 ml, Promoter (DMA10%) 1.0 ml, Catalyst, MEKP1.5ml, the gel time, cure time and Peak Exotherm measured.
 
* Summer ω Winter [TM - Test Method as per ISO-9001-2000-DOC-REV-03]
 
 
PROPERTIES OF CAST RESIN LAMINATE:
 
Properties Units Values Test Standards
a) Barcol Hardness BHU 35 ASTM D - 2583
b) Heat Distortion Temp. 0C 95 ISO - R75
c) Specific Gravity - 1.15 ± 0.02 ISO - R1183
d) Volume Shrinkage on cure % 7 - 8 ISO - 3521
e) Tensile Strength N/sq.mm 83 ± 5 ISO - R 527
f) Tensile Modulus N/sq.mm 3850 ± 100 ISO - R 527
g) Elongation at break % 4.5 - 5.5 ISO - R 527
h) Flexural Strength N/sq.mm 125 ± 10 ISO - 178
i) Flexural Modulus N/sq.mm 3800 ± 100 ISO - 178
 
* When post cured after maturation.
 
USAGE:
 
Chemical Resistance:-
espol™ 38.00 has high i mpact combined with good mechanical, electrical and insulating properties. The catalyst systems MEKP-Co-AMINE or Benzoyl peroxide amine /TBPB hot molding on the high pressure/temperature systems may be used with the vinyl ester resin.
 
 
HEAT RESISTANCE :
 
The dry heat resistance of espol™ 38.00 resin is superior to isoohthalic resin
 
 
POST CURING:
 
It is recommended to mature the products for 24 hours and post curing should be done for minimum of five hours at 500C, or 2-3 weeks at room temperature. This is essential for getting the optimum properties.
 
 
STORAGE / HANDLING:
 
The polyester resin remains stable for 3 months at 300C in the dark and 4 months at 250C. The resin stability deteriorates markedly at elevated temperature, especially when exposed to direct sunlight.
espol™ 38.00 has a flash point of 340C and is classified as flammable. "NO SMOKING " rules should be strictly followed. In case of spillage, use sand or earth to absorb and shovel off for disposal as per local regulations, In case of fire, use dry chemical foam, Carbon dioxide or water spray to extinguish the flame.
 
 
HEALTH & SAFETY:
 

Never add metal salts (Accelerator) or Pre Acceleratorated resin to Peroxides when adding peroxides to a resin solution, mix thoroughly the resulting product Do not add organic peroxides to a hot diluents or process. Prevent contamination of Acclerator , promo0ter from materials like ( Iron Copper, Cobalt ) salts, storing acids and sanding dusts. Suggested containers are glass, polypropylene, Teflon, Poly-ethylene or stainless steel to prevent contamination of material during its handling.