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Our Products Range |
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Continuous Filament Mat |
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Reinforcement Products for Pultrusion |
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A two-step manufacturing process Modigliani Processing Technology 5 generations of process improvements
“Mass Customization Capability”
Surfacing Mat and Continuous Filament Mat produced using continuous, Random pattern nonwoven construction
• Surfacing and Reinforcing Mats
Continuous filament / strand, Nonwoven, [A-Glass] mat
90% recycled glass content
• Providing improved surface quality
• Additional reinforcement properties
• Is compatible with polyester, vinylester, urethane,
and epoxy resin systems
• Surmat” and / or “NicoMat” are sold globally along
with other Superior Fibers products.
Manufacturing Locations:
• Shawnee, OH
• Vanceburg, KY
Products for Pultrusion Applications
Surfacing Veils :
SURMAT Products :
• Surmat 100SF - 176A
20 mil or 30 mil
FR Surmat - Intumescent TSWB impregnated veil
Reinforcing Mats:
NICOMAT Products
• Conformat
N720
Weight Range; .25 oz/sqf (75 gsm) – 1 oz./sqf (300 gsm)
N751
Weight Range; 1 oz/sqf (300 gsm) – 1.5 oz. (450 gsm)
• Splice free rolls for improved processing productivity
• Dry tensile strength tested
• Degree of binder cure monitored
Case History - Applications:
• Window Lineals
• Door Frames
• Ladder Rails
• Grating
• Demister Blades
• Cable Trays
• Structural Support Columns
• Standard Structural Profiles
Packaging Options - Superior Fibers, LLC
• Rolls are wound on either 3” (75mm) or 4” (100mm) cardboard cores.
• Standard Roll diameters will range 18” (450mm) to 22” (450mm)
• Standard pallet loading is 4 rolls per, (with possible variation due to product type).
• All rolls are securely stretch wrapped with individual labeling including product code, weight, and any other pertinent information.
• All loaded pallets are securely stretch wrapped for stability, with labeling pertinent to the total weight and content of the pallet.
Summary:
• In some applications, A-Glass reinforcement mat products may not be a direct replacement for E-Glass mat products.
(30% greater compressed thickness versus E-Glass)
Field tests have proven that A-Glass reinforcements used as a ‘bulker-core’ in pultruded laminates does not compromise designed mechanical properties. [ control or reduce material cost by using lighter mat weights]
• Electrical conductivity and overall strength properties of laminates molded with combinations of A-Glass and E-Glass mats demonstrated no
significant differences versus 100% E-Glass mat laminates.
• Mats can be stitched to fabrics; improving surface or interlaminar shear
There are many product variations available to help you engineer optimum performance and cost effective products. |
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CONFORMAT N700
DESCRIPTION: Conformat N700 is a continuous strand, glass fiber reinforcing mat. N700 is a semi-porous mat most
frequently used in flat or slightly contoured parts manufactured by Compression Molding, Closed Mold Injection, Resin
Transfer Molding (RTM) and Glass Fiber Reinforced Gypsum (GFRG) processes. Parts produced using N700 have
excellent trimming and punching qualities. N700 is produced with a 5 mil thick surfacing veil on both surfaces for
improved surface qualities on finished parts.
BINDER SYSTEM: Can be produced with any of Superior Fibers’ binder systems.
VISUAL APPEARANCE: N700 is a white in color, highly consistent mat, supplied in rolls with trimmed edges. Each
roll is significantly free of tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands. |
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| SPECIFICATIONS: Imperial |
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
.25 oz.
Through
2 oz. |
15” to 96”
Per Customer Request |
200’ to 900’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
6% to 9%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 100’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
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| SPECIFICATIONS: Metric |
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
75g
Through
614g |
.4m to 2.4m
Per Customer Request |
61m to 274m
Based on Gram
Weight |
46cm to 56cm
Based on Gram
Weight |
6% to 9%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 31 m.) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
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* Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
*** Binder percentage of total condensed mat before oven cure.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy duty cardboard cores. Each roll is
individually contained within a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm)
X 3.5”(88mm) wooden pallet and stretch rapped for protection during shipment. Typically there are four to six (4-6)
rolls per skid. Material 36-inch (91.4cm) wide or less may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid.
C. Vacuum packaging for 10% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures
between 10° C and 35° C at relative humidity below 85%. CONFORMAT should remain in the original packaging
materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation. |
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CONFORMAT N720
DESCRIPTION: Conformat N720 is a continuous strand, glass fiber reinforcing mat. N720 is a semi-porous mat
developed specifically for pultrusion applications requiring reinforcement and enhanced surface appearance.
BINDER SYSTEM: Can be produced with Superior’s 176A non-soluble polyester binder system or Superior’s
176F soluble polyester binder system.
VISUAL APPEARANCE: N720 is a white in color, highly consistent mat, supplied in rolls with trimmed edges.
Each roll is significantly free of tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands.
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| SPECIFICATIONS: Imperial |
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
.25 oz.
Through
1.5 oz. |
15” to 72”
Per Customer Request |
210’ to 650’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
8% to 11%
Based on Process
Requirements |
Tolerance (+/- 10%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-1.5%) |
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| SPECIFICATIONS: Metric |
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
76 g
Through
459g |
.4m to 1.8m
Per Customer Request |
64m to 198m
Based on Ounce
Weight |
.46m to .56m
Based on Ounce
Weight |
8% to 11%
Based on Process
Requirements |
Tolerance (+/- 10%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15.2m) |
Tolerance (+/- 5cm) |
Tolerance (+/-1.5%) |
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*Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy duty cardboard cores. Each roll is
individually wrapped with plastic stretch film while on the production line, placed on a 44” (11cm) X 45”(11.25cm)
X 3.5”(88mm) wooden pallet and stretch wrapped for protection during shipment. Typically there are four rolls per
skid. Material 36-inch (91.4cm) wide or less may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid.
C. Cardboard box, vinyl band with stretch wrap on skid.
D. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at
temperatures between 10° C and 35° C at relative humidity below 85%.
CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation. |
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CONFORMAT N721
DESCRIPTION: Conformat N721 is a continuous strand, glass fiber reinforcing mat. N721 is a semi-porous
reinforcing mat developed specifically for pultrusion applications requiring extra pull strength and tear-out
resistance while still providing good surface appearance.
BINDER SYSTEM: Superior’s 176A non-soluble polyester binder.
VISUAL APPEARANCE: N721 is white to ivory in color. It is a highly consistent continuous filament glass fiber
mat that is supplied in rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign
materials and non-uniform glass clumps or strands. |
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| SPECIFICATIONS: Imperial |
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
.25 oz.
Through
1.5 oz. |
15” to 80”
Per Customer Request |
210’ to 650’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
8% to 11%
Based on Process
Requirements |
Tolerance (+/- 10%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-1.5%) |
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| SPECIFICATIONS: Metric |
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
76g
Through
459g |
.4m to 2.03m
Per Customer Request |
64m to 198m
Based on Gram
Weight |
46cm to 56cm
Based on Gram
Weight |
8% to 11%
Based on Process
Requirements |
Tolerance (+/- 10%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15.2m) |
Tolerance (+/- 5cm) |
Tolerance (+/-1.5%) |
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*Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
PACKAGING: All mats are wound onto four (4) inch I.D. (10.2cm) heavy-duty cardboard cores. Each roll is individually contained within
a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet (Euro style as needed)
and stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch (91.4cm) wide or less
may be double stacked on one pallet .
Optional packaging methods are available. Additional charges may apply.
A. Three (3) inch I.D. (7.62cm) heavy duty cardboard core.
B. Cardboard box and skid (Euro Style as needed).
C. Cardboard box, vinyl band with stretch wrap on skid.
D. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C and
35° C at relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation. |
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CONFORMAT N751
DESCRIPTION: Conformat N751 is a continuous strand, glass fiber reinforcing mat. N751 is a semi-porous mat most frequently
used for structural strength in flat or slightly contoured parts manufactured by Resin Transfer Molding (RTM), Compression Molding
and Closed Mold Injection. N751 functions equally well as reinforcement in both Pultrusion and Continuous Lamination processes.
With the addition of an optional extra surface veil, N751 provides an outstanding surface finish.
BINDER SYSTEM: Can be produced with any of Superior’s binder systems.
VISUAL APPEARANCE: N751 is white in color, highly consistent and continuous filament glass fiber mat, supplied in rolls with
trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
.23 oz.
Through
2 oz. |
15” to 96”
Per Customer Request |
200’ to 900’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
71g
Through
614g |
.4m to 2.4m
Per Customer Request |
200’ to 900’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15.2m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of two inch through fourteen inch available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
EXTRA SURFACE OPTION: Conformat N751 may be produced with an additional Surmat type veil on one or both surfaces
enhancing the surface quality of the material. It has the additional advantage of lowering process costs by reducing the layers of mat
material handled during pattern cutting or loading of molds by giving you two products in one. An additional price will apply. The
Extra Surface is included in the weight per square foot.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy-duty cardboard cores. Each roll is individually contained
within a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet and
stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch (91.4cm) wide or
less may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy-duty cardboard core.
B. Cardboard box and skid.
C. Cardboard box, vinyl band with stretch wrap on skid.
D. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C
and 35° C at relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms & Conditions documentation. |
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CONFORMAT N754
DESCRIPTION: Conformat N754 is a continuous strand, glass fiber reinforcing mat. N754 is porous, conformable and drapeable
making it an excellent mat for contoured parts manufactured by Resin Transfer Molding (RTM), Structural Reaction Injection
Molding (SRIM), Compression Molding, Continuous Lamination and Closed Mold Injection. With the addition of an optional extra
surface veil, N754 provides an outstanding surface finish.
BINDER SYSTEM: Can be produced with any of Superior’s binder systems.
VISUAL APPEARANCE: N754 is light in color, highly consistent and continuous filament glass fiber mat, supplied in rolls with
trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
.19 oz.
Through
2 oz. |
15” to 96”
Per Customer Request |
200’ to 750’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
58g
Through
614g |
.4m to 2.4m
Per Customer Request |
61m to 229m
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15.2m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of two inch through fourteen inch available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
EXTRA SURFACE OPTION: Conformat N754 may be produced with an additional Surmat type veil on one or both surfaces
enhancing the surface quality of the material. It has the additional advantage of lowering process costs by reducing the layers of mat
material handled during pattern cutting or loading of molds by giving you two products in one. An additional price will apply. The
Extra Surface is included in the weight per square foot.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy-duty cardboard cores. Each roll is individually contained
within a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet and
stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch wide or less may
be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy-duty cardboard core.
B. Cardboard box and skid.
C. Cardboard box, vinyl band with stretch wrap on skid.
D. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C
and 35° C at relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms & Conditions documentation.
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CONFORMAT N758 & N758 XS
DESCRIPTION: Conformat N758 is a continuous strand, glass fiber reinforcing mat. N758 is porous, very conformable and drapeable
making it an excellent reinforcing mat for complicated contoured parts manufactured by Resin Transf er Molding (RTM), Compression Molding
and Closed Mold Injection. With the addition of an optional extra surface veil, N758XS provides an outstanding surface finish.
BINDER SYSTEM: Can be produced with any of Superior Fibers’ binder systems.
VISUAL APPEARANCE: N758 & N758XS are white in color, highly consistent, and a continuous filament glass fiber mat, supplied in
rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
0.50 oz.
Through
2 oz. |
15” to 96”
Per Customer Request |
200’ to 450’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
5%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
154g
Through
614g |
.4m to 2.4m
Per Customer Request |
61m to 274m
Based on Gram
Weight |
46cm to 56cm
Based on Gram
Weight |
5%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
EXTRA SURFACE OPTION: CONFORMAT N758XS is produced with an additional SURMAT type veil on one surface in
turn enhancing the surface quality of the finished part. It has the additional advantage of lowering the process costs by reducing the layers of mat
material handled during pattern cutting or loading of molds by giving you two products in one. An additional price will apply. The weight of the
additional surface product is included in the weight per square foot (or SQM).
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy-duty cardboard cores. Each roll is individually contained within
a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet (Euro style as needed)
and stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch (91.4cm) wide or less
may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid (Euro Style as needed).
C. Vacuum packaging for 10% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C and 35°
C at relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation.
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CONFORMAT N767XSFC
DESCRIPTION: Conformat N767XSFC is a continuous strand, glass fiber reinforcing mat that is Preformable in Composition, with a Bonded
Surfacing Veil. When heated, N767XSFC is highly conformable to intricate shapes and contours. When cooled, it yields a rigid, operator-friendly
preform that works well in Resin Transfer Molding (RTM), Compression Molding and Closed Mold Injection. The attached surface veil provides an
outstanding finish on the molded part.
BINDER SYSTEM: Can be produced with any of Superior Fibers’ binder systems.
VISUAL APPEARANCE: N767XSFC is a white in color, highly consistent, and continuous filament glass fiber mat with a bonded surface veil
on one or both surfaces, supplied in rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and nonuniform
glass clumps or strands.
SPECIFICATIONS: Imperial
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
0.5 oz.
Through
2 oz. |
15” to 70”
Per Customer Request |
200’ to 450’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
154g
Through
614g |
.4m to 1.77m
Per Customer Request |
61m to 137m
Based on Gram
Weight |
46cm to 56cm
Based on Gram
Weight |
10%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cu re.
****The weight of the bonded surface veil is included in the weight per square foot (or sqm).
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy-duty cardboard cores. Each roll is individually contained within a
polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet (Euro style as needed) and
stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch (91.4cm) wide or less may be
double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid (Euro Style as needed).
C. Vacuum packaging for 10% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C and 35° C at
relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation.
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CONFORMAT N780, N786
PRODUCT DESCRIPTION: Superiorfiber’s N780 & N786 series are a proprietary blend of E-glass
chopped strand glass fibers mechanically bonded to a lightweight continuous filament glass-surfacing veil
carrier.
FEATURES: Offers fast wet out, variable part thickness capabilities and excellent conformability in
complex composite laminates. Reduces the possibility of high stress laminate shear associated with
typical synthetic cored reinforcements. Is available in a wide range of roll widths. Is engineered for parts
manufactured by hot or cold Compression Molding, (RTM light), SRIM, or processed utilizing low
injection pressures.
VISUAL APPEARANCE: N780 & N786 series are generally white in color. Each roll is significantly free of
tears, holes, dirt, grease, foreign materials and non-uniform glass clumps or strands.
SPECIFICATIONS:
Weight per Sq. FT.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
1.67 oz through 4.67 oz
[500 gsm Through 1400 gsm] |
25” thru 96”
[635mm to 2438mm]
Per Customer Request |
Determined By Product
Weight and Construction |
22”
[560 mm] |
Tolerance (+/- 10%) |
Tolerance (+/- 12 mm) |
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Tolerance (+/- 50 mm) |
PACKAGING: All mats are wound onto 3” [76 mm] I.D. heavy-duty cardboard cores. Each roll is
individually contained within a polyethylene sleeve while on the production line, placed on a
1143 mm X 1143 mm X 88 mm wooden pallet and stretch wrapped for protection during shipment. Rolls
are shipped four or eight rolls per skid based of width. Material 914 mm wide or less may be double
stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that N780 & N786 products are stored at
temperatures between 10C and 35C at relative humidity below 85%. N780 & N786 should remain in the
original packaging materials until just prior to use.
WARRANTY: See Superior Fibers’ Terms and Conditions documentation.
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CONFORMAT N863
DESCRIPTION: Conformat N863 is a continuous strand, glass fiber reinforcing mat. N863 is porous, very
conformable and drapeable making it an excellent reinforcing mat for complicated contoured parts manufactured by
Resin Transfer Molding (RTM), Compression Molding, Closed Mold Injection, and many other closed molding
applications.
BINDER SYSTEM: Can be produced with any of Superior Fibers’ binder systems.
VISUAL APPEARANCE: N863 is white in color, highly consistent, and a continuous filament glass fiber mat,
supplied in rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and
non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Weight per Sq. Ft.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
0.50 oz.
Through
2 oz. |
15” to 96”
Per Customer Request |
200’ to 450’
Based on Ounce
Weight |
18” to 22”
Based on Ounce
Weight |
5%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- .125”) |
Tolerance (+/- 50’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Weight per Sq. M.
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
154g
Through
614g |
.4m to 2.4m
Per Customer Request |
61m to 274m
Based on Gram
Weight |
46cm to 56cm
Based on Gram
Weight |
5%
Based on Process
Requirements |
Tolerance (+/- 15%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 15m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of two inch (50mm) through fourteen inch (350mm) available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy-duty cardboard cores. Each roll is individually contained within
a polyethylene sleeve while on the production line, placed on a 44” (11cm)X 45”(11.25cm) X 3.5”(88mm) wooden pallet (Euro style as needed)
and stretch wrapped for protection during shipment. Typically there are four to five (4-5) rolls per skid. Material 36-inch (91.4cm) wide or less
may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid (Euro Style as needed).
C. Vacuum packaging for 10% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that CONFORMAT products are stored at temperatures between 10° C and 35°
C at relative humidity below 85%. CONFORMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation.
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SURMAT 100 SF
DESCRIPTION: Surmat 100 SF is a very drapeable continuous glass fiber surfacing veil comprised of highly
uniform, randomly distributed filaments bonded with special formulated resins. The veil provides excellent surface
appearance on glass fiber reinforced plastic composite parts and also has outstanding resistance properties in many
corrosion applications. Independent laboratory testing has proven that Surmat 100 SF is especially suitable under
acidic conditions.
BINDER SYSTEM: Can be produced with any of Superior’s binder systems.
VISUAL APPEARANCE: Surmat 100 SF is a white in color, highly consistent and continuous filament glass fiber
mat, supplied in rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign
materials and non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Mil Thickness
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
7 Mil / 2.6 gr. sq. ft.
Through
40 Mil / 14.8 gr. sq. ft. |
15” to 76”
Per Customer Request |
450’ to 900’
Based on Mil
Thickness |
15” to 24”
Based on Mil
Thickness |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 20%) |
Tolerance (+/- .125”) |
Tolerance (+/- 200’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Mil Thickness
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
7 Mil / 28 gr. sq. m.
Through
30 Mil / 104 gr. sq. m. |
.4m to 2.2m
Per Customer Request |
137m to 290m
Based on Mil
Thickness |
38cm to 61cm
Based on Mil
Thickness |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 20%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 61m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of six inch through fourteen inch available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy duty cardboard cores. Each roll is
individually contained within a polyethylene sleeve while on the production line, placed on a 44” (11cm)X
45”(11.25cm) X 3.5”(88mm) wooden pallet and stretch wrapped for protection during shipment. Typically there are
four to six (4-6) rolls per skid. Material 36-inch (91.4cm) wide or less may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid.
C. Vacuum packaging for 25% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that SURMAT products are stored at temperatures
between 10° C and 35° C at relative humidity below 85%.
SURMAT should remain in the original packaging materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation.
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SURMAT
DESCRIPTION: Surmat is a continuous glass fiber surfacing veil comprised of highly uniform, randomly
distributed filaments bonded with special formulated resins. The veil provides excellent surface appearance on glass
reinforced plastic composite parts and also has outstanding corrosion resistance properties. Surmat is available for
purchase in LAYER-PAK ® format.
BINDER SYSTEM: Can be produced with any of Superior’s binder systems.
VISUAL APPEARANCE: Surmat is a white in color, highly consistent and continuous filament glass fiber mat,
supplied in rolls with trimmed edges. Each roll is significantly free of tears, holes, dirt, grease, foreign materials and
non-uniform glass clumps or strands.
SPECIFICATIONS: Imperial
Mil Thickness
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
7 Mil / 2.6 gr. sq. ft.
Through
30 Mil / 9.7 gr. sq. ft. |
15” to 80”
Per Customer Request |
450’ to 950’
Based on Mil
Thickness |
15” to 24”
Based on Mil
Thickness |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 20%) |
Tolerance (+/- .125”) |
Tolerance (+/- 200’) |
Tolerance (+/- 2”) |
Tolerance (+/-2%) |
SPECIFICATIONS: Metric
Mil Thickness
Production Range |
Roll Width
Production Range |
Roll Length
Production Range |
Roll Diameter
Production Range |
Nominal Binder
Production Range |
7 Mil / 28 gr. sq. m.
Through
30 Mil / 104 gr. sq. m. |
.4m to 2.2m
Per Customer Request |
137m to 290m
Based on Mil
Thickness |
38cm to 61cm
Based on Mil
Thickness |
6% to 10%
Based on Process
Requirements |
Tolerance (+/- 20%) |
Tolerance (+/- 3.2mm) |
Tolerance (+/- 61m) |
Tolerance (+/- 5cm) |
Tolerance (+/-2%) |
*Weight per sq ft is the calculated average for each roll.
** Widths of six inch through fourteen inch available upon request with additional slitting charge.
***Binder percentage of total condensed mat before oven cure.
LAYER-PAK ® is a technique whereby several layers of surfacing mat are wound onto a single roll. Depending on
mil thickness LAYER-PAK® rolls may be specified to contain up to five total layers.
PACKAGING: All mats are wound onto three (3) inch I.D. (7.62cm) heavy duty cardboard cores. Each roll is
individually contained within a polyethylene sleeve while on the production line, placed on a 44” (11cm)X
45”(11.25cm) X 3.5”(88mm) wooden pallet and stretch wrapped for protection during shipment. Typically there are
four to six (4-6) rolls per skid. Material 36-inch (91.4cm) wide or less may be double stacked on a skid.
Optional packaging methods are available. Additional charges may apply.
A. Four (4) inch I.D. (10.2cm) heavy duty cardboard core.
B. Cardboard box and skid.
C. Vacuum packaging for 25% space reduction.
D. Cardboard box, vinyl band with stretch wrap on skid.
E. Other methods available upon request.
Each roll is individually marked with product designation, roll number, roll width, roll length and roll weight.
STORAGE: For best performance results, it is recommended that SURMAT products are stored at temperatures
between 10° C and 35° C at relative humidity below 85%. SURMAT should remain in the original packaging
materials until just prior to use.
WARRANTY: See Superior’s Terms and Conditions documentation.
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| COMPARISON OF GLASS SURFACING MATS
FOR REINFORCED PLASTICS |
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ABSTRACT
Surmat® continuous fiberglass filament surfacing mats are widely
used to impart superior surface characteristics to a variety of glass
reinforced matched metal die molded parts. They have not gained
wide utilization for chemical-resistant process equipment, however,
because of NBS Voluntary Product Standard PS-15-69. The
appendix of this standard, which covers Custom Contact-Molded
Reinforced Polyester Chemical-Resistant Process Equipment states
that "the 10-mil surfacing mat shall be made from chemical-resistant
glass
(Type C or equal)." Since Surmat is made from Type A glass
many manufacturers are reluctant to use it without evidence of its
equality to C-glass.
Following the development of their series "100" binder, the manufacturers
of Surmat selected Bjorksten Research Laboratories, Inc.
(BRL) to compare the performance of laminates made from C-glass
to those made from Surmat 100. The laminates were subjected to
twenty different chemical reagents at room temperature for periods
of 30, 90, 180 and 360 days. Following each exposure period, the
samples were inspected and tested in accordance with the guidelines
set forth in PS-15-69 and ASTM Method C-581. As a result of these
tests it was concluded that there is no significant difference in the
performance of the laminates with either C-glass or Surmat 100.
Because much of the processing where a chemical-resistant
apparatus is utilized is performed at elevated temperatures, BRL was
also asked to evaluate laminates made from C-glass and Surmat 100
after exposure to chemical reagents at 200 °F. The reagents selected
for this study were 25% sulfuric acid, 5% sodium hydroxide, 25%
sodium hydroxide, 5-1/4% sodium hypochlorite and saturated
sodium chloride. The laminates were evaluated after 30 and 90 days
using the same guidelines as the room temperature studies. Once
again it was concluded that there was no significant difference in the
performance of the laminates using either type of surfacing mat.
INTRODUCTION Surmat® is a continuous fiberglass filament surfacing mat
manufactured by Superior Fibers L.L.C. Since its introduction in
1973, the material has enjoyed widespread utilization for imparting
superior surface characteristics to a variety of fiberglass reinforced,
matched metal die molded, parts. Soon after its introduction,
however, it became apparent that the material was not destined to
achieve the desired utilization by manufacturers of chemicalresistant
apparatus.
The primary reason for their inability to gain a significant share of
this market is the National Bureau of Standard Voluntary Product
Standard PS-15-69. This standard, which is adhered to by all of the
major FRP manufacturers, states that "the 10-mil surfacing mat
•Bjorksten Research Laboratories, Inc.
P.O. Box 9444 Madison, Wisconsin 53715 Therefore, a second series of experiments was conducted comparing
laminates surfaced with Surmat 100 and C-glass in contact with
the following materials at 200 °F.
25% Sulfuric acid 5% Sodium
hydroxide 25% Sodium
hydroxide 5-1/4% Sodium
hypochlorite Saturated sodium
chloride
The standard laminates for these experiments were prepared using
the same procedures as in the previous tests. This time, however,
particular care was exercised in choosing the resin-catalyst system to
insure that the laminates would stand up under the proposed
conditions.
A specially designed apparatus was constructed to maintain the
reagents at the necessary temperature. The circulating oil bath is
thermostatically controlled at 200°F and the reagent containers
(glass for the sulfuric acid, sodium hypochlorite and sodium chloride
solutions and the stainless steel for the sodium hydroxide solutions)
are equipped with water-cooled condensers to eliminate concentration
changes due to evaporation.
After a thorough inspection, the coupons were placed in the
heated reagent solutions and remained totally immersed throughout
the test. The sodium hypochlorite solution again being replaced with
fresh material every 48 hours. When 30 days had elapsed, one
Surmat 100 and one C-glass surfaced sample were removed from
each reagent, rinsed, inspected and tested. Barcol hardness and
flexural strength retention values for these samples are shown in
shall be made of chemical-resistant glass (Type C or equal)." Since
Surmat is made from Type A glass many manufacturers are reluctant
to use it without evidence of its equality to C-glass.
CHEMICAL RESISTANCE TESTING
Following the development of their series "100" binder, the
manufacturers of Surmat® selected Bjorksten Research Laboratories,
Inc. to compare the performance of laminates made from C-glass
to those made from Surmat 100. Using PS-15-69 and ASTM Method
C-581 as guidelines, twenty reagents were selected for use in comparing
chemical resistance. The materials chosen were. |
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15% Hydrochloric acid
25% Sulfuric acid
25% Acetic acid
5% Aluminum potassium sulfate
10% Sodium carbonate
95% Ethanol
Toluene
Perchloroethylene
n-Heptane
5% Hydrogen peroxide |
5% Nitric acid
15% Phosphoric acid
5% Sodium hydroxide
Saturated sodium chloride
Methyl ethyl ketone
Ethyl acetate
Kerosene
Monochlorobenzene
Distilled water
5-1/4% Sodium hypochlorite |
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Standard Surmat 100 and Cglass
surfaced laminates were prepared in accordance with the
procedures set forth in C-581. After etermining that the glass
contents were within the specifications, eighty-four standard 4" x 5"
coupons were cut from each, with four of the coupons being used as
controls. The samples were notched for identification, visually
inspected and immersed in glass jars filled with the aforementioned
reagents and solutions.
As is generally known, PS 15-69 is primarily intended for the
evaluation of resins. Unfortunately, however, the resin which was
selected for these tests was not specifically formulated for use in
chemical resistant applications and ultimately proved to have very
poor resistance to some of the reagents chosen. As a result, some of
the coupons were almost totally destroyed within the course of the
test and thus did not contribute to the overall evaluation.
During the test, the samples were maintained in a totally immersed
state at room temperature. The sodium hypochlorite, hydrogen
peroxide and distilled water being replaced with fresh material every
48 hours. At the end of 30 days, one Surmat 100 surfaced laminate
and one C-glass surfaced laminate were removed from each of the 20
reagents and solutions, rinsed with water and blotted dry. The
coupons were inspected and changes which resulted from the immersion
were noted and recorded. Barcol hardness measurements were
taken and then the coupons were cut into three 1" x 4" sections and
the flexural strength determined in accordance with ASTM Method
D-790. Values were compared to control samples which had not been
subjected to immersion. The results of the 30 day immersion tests
appear in Figure 1.
The same procedures were repeated after 90, 180 and 360 days and
the results of these tests appear in Figures 2, 3 and 4. From these
results it is concluded that there is no significant consistent difference
between the performance of the laminates surfaced with Surmat 100
and those surfaced with C-glass.
ELEVATED TEMPERATURE TESTS
While this information enabled Superior Fibers to attain
somewhat broader acceptance for Surmat®, two shortcomings of
these tests soon became apparent. First, as a result of the poor
resin performance, little or no information was obtained concerning
performance in contact with some of the reagents and solutions
which were of greatest interest to many potential users. Second,
because much of the processing where chemical-resistant apparatus is
utilized is conducted at elevated temperatures, our data, which was
obtained at room temperature, is not necessarily applicable.The remaining samples were subjected to attack for a total of 90
days before being tested. The results of these final series of tests
appear in Figure 7. After inspection of each sample and reviewing the
results of the tests conducted after both 30 and 90 days, it was again
concluded that there was no appreciable difference in the performance
of the two surfacing materials.
CONCLUSION
The tests described above strongly suggest the equivalency of
Surmat® 100 to C-glass under a wide variety of chemical environments.
It is hoped that the information presented will be useful to
those who are considering alternative surfacing products. MICHAEL J. MALONEY
Michael J. Maloney joined Bjorksten Research Laboratories
in 1962 after attending the University of Wisconsin. He has
worked on the research and development of: ethylene
copolymers prepared via high pressure polymerization,
fabrication and bonding of non-woven fabrics, synthesis of
citric acid and adhesives, reinforcements, fillers and
chemical resistant finishes for reinforced plastics. He has
also been directly involved in the development of apparatus
and techniques for testing: slippage of phonograph drive train
components, water penetration of boots and shoes, puncture
resistance of plastic closures and the physical properties of
fingernails.
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